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We spent months designing the new barn. We
wanted to make it functional, attractive and affordable. Not easy
to do these days, but we think we have it. The new barn will be
40' x 80' with five stalls, an office and a garage. There will be
a 12' wide center aisle with double slider doors at each end in the
horse stall area. The office boasts a full bathroom complete with
tub/shower, gas stove heat, a sink, cabinets and refrigerator. The
garage area will have three overhead doors for easy access.
Each stall will have it's own turn out area and Dutch
door. Plenty of light and nice flooring for each stall will create
a comfortable environment for horses and humans alike.
The Decision
Once the plan was decided on, we set about getting a cost nailed down.
Man! What an undertaking! All the big barn builders wanted
an arm and a leg. The local barn building crews either didn't have
time or didn't get back to us at all. We decided to do it
ourselves.
The Progress
Site Prep
We started the site preparation in November 2005
by removing the sod and top soil from the construction area and digging
the trenches. Notice Doug's Groundbreaking Ceremony shovel
complete with baling twine "ribbon" in the
first picture.


Next the holes were drilled for the posts.

Soon thereafter, the weather turned cold and wet
so Doug and crew started fabricating the laminated beams that go
together with brackets from Socket Systems.



Setting Up Forms


Pouring Concrete Piers
The concrete arrives.
The first pour.


The brackets are set in concrete.

Fill Dirt and Gravel
It took 70 dump truck loads of fill dirt to level out the building site.



Raising the
Barn
We decided to have a barn raising the last weekend of April 2006 and
invited practically everyone we knew. About a dozen of the thirty
some folks we invited started rolling in around 6:00 am on Saturday
morning. We had doughnuts and coffee for all.
A huge Thank You to
everyone who helped us out. We couldn't have done it without you!

Pictured Left to Right: Front
Row-Diann Rausch, Lori Noll and Ben Noll Second Row-Clyde Looney,
Steve Looney, Alan Trainer, Doug Rausch, Ron Rittenhouse and David Boggs
Third Row-Kelly Russell, Bob Boggs, Randy Nixon, Rodney Collier
Fourth Row-Art Looney Fifth Row-Don Williams
Not Pictured: Mom Looney, Mom
Rausch, Brianna Noll, Greg Noll, Linda Augustus, Sandy Boggs, Danielle
Noll, Michelle, Teresa, Brad, Chelsey Trainer, Vicey Looney, Gary
Shonkwiler, Rene Shonkwiler, Heath Rausch
After a team meeting we got started on the
building around 7:00 am. There was a lot of head scratching and
figuring things out at first. We had a plan soon, though.


The beams had to be assembled into bents
that would be raised up one by one.

Before long the first bent was on it's way
up into an upright position.

Everyone kept busy and worked well together.


Ready to lift the first one!
Here we go! The truck is connected to
the bent with tow straps and the gin pole is in place. Everyone
holds their breath but it goes up without a hitch! WooHoo!


Almost straight up!
Ready with the bracing.


The first bent is up and braced! We
did it!

The hog for the evening meal was prepared by
Skip and Roxy Mills (Hog-A-Roastin') of Mechanicsburg (937-834-3298).

The rest of the bents went up pretty quick
once we got a system down.


Half of the bents are up!


Doug and his "right hand man" Alan share a
moment as David admires the finished product.
All eight bents are up!!!!


The hog's ready! Let's eat!


Clyde, Don and Mom get a plate full.
Art digs in.
Purlins and Girts
The Girts and Purlins are going up a little
at a time as our schedule and the weather permit.






Rain, Rain, Go Away!

Finally! All the purlins are up and some of the metal trim!

The roof is on!



The first siding goes up!

The windows are in.

The joists for the first floor are almost in!

The subfloor is down and some of the walls are up as the bathtub waits
to be installed.

The last of the siding going up!

The stairs are in and the interior walls are up

The first drywall goes up

The Stove goes in
The cabinets go up
Building the loft railing

The loft railing is done
Over
900 blocks and the foyer is done
The
stair rail goes up
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